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What You Need to Know About Industrial Insulation

Apr 26, 2024

Running an industrial facility is a unique challenge — especially when it comes to HVAC efficiency. Put simply, it's hard to keep your facility cooled and heated properly, particularly without an industrial insulation contractor. But just how complex could this situation be for you?



Put simply, you can't install this insulation yourself. Furthermore, you have to understand the various types — and their benefits — to get great results. Here's what you have to know about it.


The Basics


What exactly is industrial insulation? Well, let's get to the bottom of that by briefly defining insulation. It's a material that you put up between walls (or around pipes and other sensitive areas) to prevent energy transfer. For example, it can block heat from escaping your HVAC pipes.


That said, industrial insulation is far more than that — it's also a great option for soundproofing a building. In industrial environments (like your facility), blocking sound can minimize potential violations. Furthermore, it can protect various items and tools from energy loss.


Wrap your ducts, pipes, fluid lines, valves, curing ovens, storage pipes, and exhaust vents in insulation — no matter what type — to keep them safe. Put it up throughout your walls (particularly in sensitive areas) to avoid temperature changes. It's a major process but well worth it.


Just how long will your insulation last? That probably depends on the type and how you use it, but there's a good general rule of thumb. According to Insulation, you can anticipate 11 good years from mechanical insulation; after that, it starts wearing out and needs replacement.


How much should it cost? That depends on your material type, your facility size, and how you use it. As you might imagine, higher-quality materials cost more. If your facility is huge (as many manufacturing sites are), you're going to pay more money. But it's well worth it.


Benefits


If you've not updated your industrial insulation (or even thought about it), it's important to know the benefits. Without a great level of insulation, your facility will suffer: that's a guarantee. Here are a few ways that this extra protection can keep you strong.


For example, industrial insulation can help with process consistency, i.e., keeping your facility processes running smoothly. That's critical if your temperature must be maintained at a proper level. It's also critical for your team's safety: high heat could cause a serious risk of heat stroke.


Let's talk more about workplace safety and insulation: particularly noise levels. You know that running an industrial facility is a noisy experience, but why let your employees suffer? Insulation can cut down on that excessive noise and help reduce their risk of hearing loss issues.


How else can industrial insulation support you? Reducing excessive heat, friction, weather damage, and other issues will protect your equipment. That's huge — keeping your equipment running smoothly can avoid long-term damage and minimize serious financial issues.


Materials to Consider


When working with an industrial insulation contractor, there are many material types to consider: that's part of the fun! For sample, a fiberglass blanket — the most popular type — is easy to install and goes between joists and beams. However, it's just one option for you to consider.


For example, fiberglass boards are a great alternative — they include a diverse array of densities and work well when blankets can't. However, you can also try duct wrap, metal jacketing, or removable insulation blankets. The choice is yours.


You can also pick things like loose-fill insulation, which includes small pellets (like fiberglass) that can fit easily into your walls. It's particularly smart for budget-conscious companies. It's also very efficient.


Talking with your contractor can help you get full coverage. After all, you're probably going to need multiple materials in your facility. For instance, you can wrap pipes with blankets and use pellets in your walls: mix and match! A skilled contractor will ensure you get the best possible results.


Contacting a skilled industrial insulation contractor — especially one with appropriate experience — can help you out in so many ways. Rather than trying to tackle this process yourself (a real lose-lose situation), you can call our team at Iowa Insulation Inc to get help. Our team of experts loves working with industrial insulation and will do whatever we can to help you through this process.

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